DIY Bathroom Renovation: How to Build a Custom Tiled Shower Pan

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As a home owner, building a custom shower can increase the value of your home. It offers a unique look and seamlessly integrates the shower base to your bathroom floor. If you're a DIY renovator, this tutorial will help you understand the scope of work involved.
A professional custom shower base installation, including tiling, can run over $1000. If you dislike the look of pre-made fiberglass shower pans, and you feel capable of building a custom shower pan yourself, a beautiful and affordable shower base is possible for a couple hundred bucks. Our custom base, for a 40x40 shower enclosure, cost us about $200 and two days of work. Here's what you'll need.

What You Need


Materials

  • Spec Mix Preblend Dry Mortar (cement and sand mix) x 2 bags
  • Thin-set
  • (2) 2x4"x8ft lumber board (to build shower curb)
  • 1/2x1"x7ft boards (to use as shower door model)
  • Tile and bullnose tile (for shower curb)
  • Mosaic tile for shower floor
  • Grout
  • Tile caulk (matching grout color)
  • AquaDefense liquid waterproofing barrier (Redgard also works well)
  • 4" Screws
  • 1" Nails

    Tools

    • Chop saw
    • Hammer
    • Protractor
    • Margin trowel
    • Level
    • Pencil
    • Disposable paint brush
    • Small foam roller
    • Bucket
    • Wet rag

      Instructions

      Plan and Build the Shower Curb
      I found this diagram and am excited to see that someone else has built shower pans the way we did. 
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      The main objective is to create a completely waterproof sloped floor, with a drain, raised edge frame, and pretty mosaic tiles to cover it all up.
      Custom Tiled Bathroom Shower Plan Diagram
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      1. You should have your shower enclosure measurements before you start building your shower pan. In my case, I'm building a shower pan for a 40" neo-angle shower enclosure, which includes 2 glass panels and 1 glass door. 
      Making Custom Tiled Bathroom Shower Pan
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      2. Using the 1"x2" boards, create a model representation of your shower door/panels.

      courtesy : http://www.apartmenttherapy.com/diy-rennovation-how-to-build-a-custom-shower-pan-apartment-therapy-tutorials-200302

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